Commercial Hydroponic Systems
Quick Read
Besco Commercial is a hydroponics system provider throughout the Midwest. We have more than 50 years of experience and can help you:
- Determine the best solution to fit your needs.
- Acquire the feeder tubes, punch, valves, filters, and hardware you need for any kind of nutrient delivery system for your commercial hydroponic system.
When you are looking for a hydroponics system provider, seek a company like Besco Commercial that:
- Has more than 50 years of experience
- Is WQA certified
For information on setting up a water system for a commercial hydroponics operation, call us today or fill out our online form.
When you are researching the most effective hydroponics system for your company, you might not realize that the hydroponic supplies you need vary from system to system. Our expertise in water purification systems extends to the design and installation of commercial hydroponic watering systems.
From standard filtration to complete removal of contaminants, our professionals know how important water systems are to the creation of a great hydroponics system. Our commercial service machines use water pressure to supply water, oxygen, and nutrient solution for your plants.
Types of Commercial Hydroponics Systems
To start your own hydroponics for your business, you will first need to establish what type of hydroponic system you would like to use. Although there are limitless options when it comes to selecting how you want the water to be distributed (e.g., commercial vertical hydroponic systems), there are 7 basic hydroponic systems that constitute all the possibilities of the entire commercial hydroponic watering system.
Wick Systems
Wick systems are the simplest, most passive form of hydroponics. Unlike active systems that rely on pumps, these systems use capillary action to defy gravity. Plants are placed in a growing medium (such as Perlite, Vermiculite, Pro-Mix, or Coconut Fiber) located directly above a nutrient reservoir. A wick, typically made of rope, felt, or cotton, connects the reservoir to the medium, drawing up water and dissolved nutrients as the plant roots demand it.
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The Pros
- Ultimate Simplicity: With no pumps, timers, or aerators, there are zero moving parts. This makes the system mechanically fail-safe; you don’t have to worry about a pump burning out and killing the crop overnight.
- Cost-Efficiency: This is the least expensive system to construct, requiring only a container, a wick, and growing medium.
- Silent Operation:Without mechanical parts, the system is completely silent, making it ideal for retail or office environments.
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The Cons
- Limited Nutrient Delivery: The capillary action of a wick is slow. It cannot transport water and nutrients fast enough to support large, water-hungry plants like mature tomatoes or cucumbers.
- Risk of Salt Buildup: Because the water doesn’t cycle or flush through the medium, mineral salts from the nutrients can accumulate in the growing medium, eventually becoming toxic to the plant if not manually flushed.
- Lower Oxygen Levels: Since the water is stagnant (non-circulating), the roots receive less oxygen compared to active systems like DWC or Ebb and Flow.
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Best Commercial Application
Because of the slow delivery of nutrients, Wick systems are not recommended for high-volume commercial production of fruiting crops.
However, they are excellent for:
- Propagation and Cuttings: Keeping young clones moist without drowning them.
- Low-Maintenance Greenery: Decorative plants in commercial spaces (malls, offices) where plumbing is difficult.
- Short-Cycle Crops: Lettuces or herbs that are harvested before they grow large enough to outpace the wick’s water supply.
Water Culture SystemsÂ
In a Water Culture system, plants are placed in a lightweight container (often a Styrofoam raft) that floats directly on top of the nutrient solution reservoir. This setup keeps the leaves exposed to the air while the roots remain permanently submerged in the water below. An air pump and air stone are essential to bubble oxygen into the solution, ensuring the submerged roots can breathe.
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The Pros
- Ideal for Water-Loving Plants: This environment provides constant hydration, which is perfect for fast-growing, thirsty leafy greens.
- Simple Design: Like the Wick system, it is mechanically simple. The primary active component is the air pump, reducing the complexity of plumbing or timing cycles.
- Direct Root Access: Because there is no barrier between the roots and the nutrients, uptake is immediate and efficient for the right type of crop.
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The Cons
- Limited Plant Variety: As noted, this system is generally restricted to hydrophilic (water-loving) plants like lettuce. Plants that prefer a dry-down period between waterings often struggle here.
- Not Suitable for Large Crops: The floating raft design cannot support the weight of heavy, long-term crops like tomatoes or bushes. These plants would likely sink the raft or require structural support that the system doesn’t provide.
- Root Rot Risk: Because the roots are constantly submerged, any failure in the air pump can lead to oxygen deprivation and root rot very quickly.
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Best Commercial Application
- Lettuce and Leafy Greens: As the original text highlights, this is the gold standard for lettuce cultivation.
- Short-Term Crops: Best suited for plants with short growth cycles that don’t develop heavy, woody root systems or heavy fruit.
Ebb and Flow (Flood & Drain)
As the name implies, the Ebb and Flow system works on a cycle of flooding and draining. A timer controls a submersible pump, which temporarily floods the grow tray (where the plants sit) with nutrient solution. After a set period, the timer shuts off, and gravity drains the solution back down into the reservoir. This cycle ensures the roots are periodically submerged in nutrients and then exposed to air.
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The Pros
- High Oxygenation: This is the primary benefit of this system. When the water drains away, it pulls fresh oxygen down into the root zone. This “breathing” action promotes very vigorous root growth.
- Versatility: Unlike the Water Culture system, Ebb and Flow can easily support pots or buckets. This makes it easy to move plants around or swap them out without disrupting the whole system.
- Efficient Nutrient Use: It is a recirculating system, meaning the water is reused rather than lost, which conserves nutrients compared to run-to-waste systems.
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The Cons
- Dependence on Technology: As noted, this system is entirely reliant on electricity. If the power, pump, or timer fails, the flood cycle stops.
- Risk of Roots Drying Out: Because the roots are not permanently submerged (like in Water Culture), they are vulnerable. If the pump fails or the cycle is interrupted, roots can dry out and die very quickly, especially if a low-retention growing medium is used.
- Disease Spread: Because the water flows from the reservoir to all plants and back again, if one plant develops a root disease, the recirculating water can quickly spread it to the entire crop.
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Best Commercial Application
- Potted Plants: Ideal for growing plants in individual pots (filled with clay pebbles or Rockwool) sitting within a tray. This allows growers to rearrange plants as they grow.
- Medium-Sized Crops: Excellent for herbs, peppers, and bushy plants that need both high moisture and high oxygen.
- Vertical Racking: Because the trays are shallow, Ebb and Flow is often used on vertical racks to maximize space.
Drip Systems (Recovery & Non-Recovery)
The drip system is the most widely used hydroponic method in the world for commercial crops. A timer controls a submerged pump, which pushes nutrient solution through a network of small tubes (drip lines). The solution drips directly onto the base of each plant via a dedicated emitter.
There are two distinct ways to configure this system:
- Recovery (Recirculating): Excess water drains from the plant tray back into the reservoir to be reused.
- Non-Recovery (Run-to-Waste):Â Excess water is allowed to drain away as waste; it is never reused.
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The Pros
- Precision Control: You can tailor exactly how much water and nutrient solution each plant receives, down to the milliliter.
- Low Maintenance (Non-Recovery Only): Because the water is not recycled, the pH and nutrient levels in the reservoir remain stable. You do not have to constantly adjust the chemistry as you do with recirculating systems.
- Water Efficiency (Recovery Only): By collecting and reusing the runoff, Recovery systems use significantly less water than Non-Recovery systems.
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The Cons
- Clogging Hazards: The small drip emitters are prone to clogging from mineral buildup or algae. If an emitter clogs, that specific plant will die while the rest of the crop looks fine, making it hard to spot problems early.
- High Maintenance (Recovery Only): Recycling water causes wild fluctuations in pH and nutrient strength. As plants eat, they alter the chemistry of the water returning to the tank, requiring daily testing and balancing.
- Timer & Power Reliance: Like other active systems, if the power fails, the water stops. In a drip system, the growing medium can dry out relatively quickly, risking the crop.
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Best Commercial Application
- Non-Recovery (Run-to-Waste): This is the standard for large commercial greenhouses growing long-term crops like Tomatoes, Cucumbers, and Peppers. Commercial growers prefer this because it eliminates the risk of spreading disease through recycled water.
- Recovery Systems: Best for smaller setups where water conservation is more important than precise chemical stability.
N.F.T: (Nutrient Film Technique)
In the Nutrient Film Technique (N.F.T.), a very shallow stream (or “film”) of nutrient solution is constantly pumped down a sloping channel (gully). The plants sit in small plastic baskets (net pots) at the top of the channel, with their roots dangling down into this flowing stream. Because the water is constantly moving, no timer is needed. The pump runs 24/7.
Unlike other systems, N.F.T. uses no bulk growing medium (like soil or large amounts of clay pebbles). The roots grow into a dense mat directly in the channel, touching the nutrient film at the bottom.
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The Pros
- Reduced Material Costs: Because there is no growing medium to buy, replace, or dispose of, the operating costs are lower than drain-to-waste or bucket systems.
- Excellent Oxygenation: Because only the tips of the roots are submerged in the thin film of water, the upper parts of the root system have unlimited access to oxygen in the air. This promotes rapid, healthy growth.
- Constant Feeding: The plants are never hungry or thirsty; they have access to fresh water and nutrients every second of the day.
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The Cons
- Low Buffer Against Failure: This is the most critical risk. Because there is no growing medium (soil/coco) to hold moisture, the roots are completely exposed. If the power goes out or the pump fails, the roots will dry out and begin to die in as little as 30 to 60 minutes.
- Channel Clogging: As plants mature, their roots can become so thick that they block the flow of water in the channel, causing it to overflow or back up.
- Temperature Fluctuation: The thin film of water has very little thermal mass, meaning the water temperature can swing rapidly if the air temperature changes, potentially shocking the roots.
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Best Commercial Application
- Lettuce and Leafy Greens: N.F.T. is one of the most popular methods for commercial lettuce production because the lightweight crop doesn’t require heavy support.
- Strawberries: It is also widely used for strawberries, as the raised channels make harvesting the fruit easy and ergonomic.
- Short-Term Herbs: Ideal for basil, mint, and cilantro.
Aeroponic Systems
In an Aeroponic system, the plant roots hang suspended in the air inside a dark, concealed chamber. Instead of submerging the roots in liquid, the system uses high-pressure nozzles to spray a fine nutrient mist directly onto the roots. Because the roots are exposed to the air 100% of the time, the system relies on a precision timer to trigger short misting cycles every few minutes, ensuring the roots stay moist without being soaked.
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The Pros
- Maximum Oxygen: Because the roots are hanging in the air, they have access to more oxygen than any other hydroponic system. This leads to explosive root growth and faster plant maturation.
- Water Efficiency: Aeroponics uses less water than any other method because the mist delivers moisture directly to the root surface with very little evaporation or waste.
- Space Efficiency: Since no growing medium is needed, plants can be stacked or arranged vertically with minimal weight.
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The Cons
- Extreme Vulnerability: As noted in the text, this system has the lowest margin for error. Since there is no water buffer and no growing medium to hold moisture, if the timer fails or the power goes out, the roots will dry out and die in minutes.
- Nozzle Clogging: The misting nozzles have tiny openings that can easily clog with mineral deposits or debris. A single clogged nozzle means the plant it serves will starve.
- Technical Complexity: This system requires precise timers, high-pressure pumps, and constant monitoring, making it more expensive and difficult to set up than passive systems like Wick or Water Culture.
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Best Commercial Application
- Propagation and Cloning: Aeroponics is the industry standard for rooting cuttings (“clones”). The high humidity and high oxygen environment encourage cuttings to root faster than any other method.
- High-Value Leafy Greens: Used for specialty herbs and greens where rapid turnover and high quality are required to offset the higher equipment cost.
- Root Vegetables: Aquaponics systems are great for growing root vegetables (like potatoes) because the tubers have room to expand in the air chamber without resistance from soil.
Commercial Hydroponic Supplies
Now that you know the kinds of hydroponic systems you can create, we can help make the ideal commercial hydroponic system. To develop most of the hydroponic systems we have mentioned, you will need a circulation pump to feed the plants nutrients, and/or a commercial air pump to feed the plants oxygen if the roots are placed in water.
Ask us about how we can provide you with hydroponic supplies for your business. We will be able to supply all commercial hydroponic equipment, including:
- Feeder tubes
- Hole punch tools
- Valves
- Filters
- Hardware you need for any kind of nutrient delivery system
We can also create schematics for any growing channels, nutrient reservoirs, sprinklers, or drip systems you want to create. Let our water treatment experts provide you with everything you need for your commercial hydroponics growing system.
Contact Besco for Michigan Hydroponic System Services and Supplies
If you are in need of a hydroponic watering system, then get water solutions from the piping and water systems experts at Besco Commercial. We handle everything, from general agricultural system design to specialized water treatment for cannabis grow operations.
All of our systems are designed individually to match our customers’ specifications and leave room for operations inside their facilities. For more information or to request a quote, call us or contact us online.